Increase warehouse storage and efficiency in the packaging industry

In today's logistics world, warehouse space is a precious commodity. For those striving for maximum efficiency and profitability, optimizing warehouse processes is not just a logistics issue, but a strategic priority. In this case study, we show how a leading packaging company increased its storage capacity with 35% and realized significant cost savings by implementing the Aisle-Master narrow aisle forklift.

Strategic advantages of the Aisle-Master: efficient and space-saving

The Aisle-Master is more than a standard forklift; it is a strategic tool that enables companies to make the most of their warehouse space. With aisles as wide as 1.6 meters, this forklift can increase storage capacity by as much as 50% over traditional trucks.

(Re)building or relocating your warehouse is not always necessary. High construction costs are the order of the day: the Aisle-Master allows you to maximize your current warehouse without all these large investments: Also, the Aisle-Master does not impose specific floor leveling requirements as is often required with VNAs or reach trucks and entails additional unforeseen costs.

• Higher storage density
• Lifting capacity up to 3T
• Lifting height up to 15m
• Indoor/outdoor use
• Quick handling

At our relationship in the packaging sector, this investment meant an immediate capacity increase of 35%, providing not only more storage space, but also higher operational efficiency and better utilization of assets.

Impact on business results: increased capacity and reduced costs

Increased storage capacity has direct financial benefits. By using warehouse space more efficiently, companies can significantly reduce their rental and construction costs. In addition, the Aisle-Master allows for faster handling, leading to lower operating costs and improved efficiency. As an example, it is possible to drive from outside to inside in one movement and store the pallet in the narrow aisle area (truck-to-rack) and thus one machine that can do everything. This also directly reduces operational costs.

The practical example below shows the direct return (apart from the efficiency gains) the Aisle-Master provides per year just by optimizing the warehouse space. In our client's warehouse, this means an additional return of EUR 15,000 per year.

Implementation process

After an introductory meeting, a consultation with our account manager follows and a customized layout is developed . This is the non-binding first step in the process to see how we can optimize your warehouse together. If it concerns an existing warehouse where racking needs to be moved, we also have partners who can help with this optimization. In addition, we can organize a no-obligation demo in our MABO Academy or at your location to experience the solution in practice. When busy or awaiting delivery, you can count on an extensive rental fleet.

Operational advantages

The Aisle-Master offers a range of operational advantages that go beyond just saving space. With a lifting capacity of 1.5 to 3 tons and lift heights of up to 15 meters, it is suitable for a wide range of applications, both indoors and outdoors. This eliminates the need for multiple types of trucks. The unique rotating mast concept and excellent visibility from the cab also provide increased ergonomics for the forklift operator. Additionally, this results in a reduced risk of damage to goods and racking, contributing to lower maintenance costs.

Conclusion: a strategic investment

For companies striving for efficiency and optimization, the Aisle-Master is a smart, strategic investment. By significantly increasing storage capacity and reducing operational costs, this narrow aisle forklift offers a quick return on your investment. Mabo BeNeLux offers a wide range of logistics and innovative solutions in which they are committed to increasing storage capacity and efficiency.